Crushing, screening, comminution and conveying plant layout for mining with compact, low head circuits and integrated access and isolation.

Leading mineral processing & materials handling solutions for world class mining operations

High throughput, energy-efficient systems engineered with compact, low-head circuits and plant layouts that commission faster, run safer and deliver predictable performance, when compared to traditional fixed plant arrangements.

Engineered systems that perform in the real world

Delonix Solutions designs and delivers crushing, screening, comminution and conveying systems for global mining operations, integrated with ROM walls, stockpiles and ore reclaim into one engineered solution and one coordinated plant layout. All tailored to your ore characteristics, site and operating strategy.

Supporting both greenfields developments and brownfields upgrades, our focus is high throughput, compact, low-head circuit layouts that provide safe access, reliable performance and easy maintainability. From early studies and commissioning through to ramp-up and steady-state production, we set the plant up to achieve nameplate quickly, operate predictably and maintain energy-efficiency over the full life asset.

High‑throughput by design: Engineered to handle large volumes with stable performance, our tailored mineral processing and materials handling systems are designed for consistent throughput across a wide range of ore types and operating conditions.

Compact, low‑head circuits & layouts: We develop compact plant configurations that minimise overall structure height, reducing steel, concrete and working‑at‑height risk while simplifying access and maintenance.

Integrated multi‑disciplinary engineering: Form and function are integrated across all systems and equipment. Structural, civil, mechanical, piping, electrical and controls are designed together as a single system, reducing interfaces and eliminating late‑stage rework.

Energy‑efficient operations: Optimised flowsheets and layout geometry reduce power intensity, delivering more tonnes per kilowatt hour, supporting ESG commitments across the asset life.

Maintainable and accessible: Access, isolation and maintenance requirements are embedded into the physical layout, enabling safer interventions and reducing downtime across routine and major maintenance cycles.

Faster delivery and ramp‑up: High levels of off‑site assembly and early layout certainty reduce construction time, support faster commissioning and stable ramp‑up to nameplate capacity.

How we engineer crushing, screening, comminution & conveying systems

We manage interfaces early in the engagement and engineer the plant as a single system, reducing design risk and shortening schedules. Our multi-disciplinary teams cover structural, mechanical, civil, piping, electrical and instrumentation controls, aligning layout, equipment selection and control philosophy from the start.

Each project begins with ore characterisation and flowsheet analysis, followed by simulation, layout development and constructability planning. The outcome is a plant that runs at nameplate capacity, has smooth handover to operations and is straightforward to maintain over the asset life.

Systems are designed using advanced simulation, modelling and analysis tools to verify performance, manage wear and minimise spillage and downtime.

Capabilities & what we deliver

We provide end to end capability across the mining value chain, including:

Primary, secondary and tertiary crushing stations
Dry and wet screening for a wide range of ore types, including cohesive ore
High capacity conveying systems with optimised transfer chutes, bins and hoppers
ROM walls, coarse ore stockpiles and reclaim tunnels
Control systems and interlocks aligned to physical start up and shutdown sequences
Rapid construct, relocatable modules with factory pre assembly and testing

Outcomes that matter

Engineered to reduce risk, shorten schedules and improve performance from day one.

High‑throughput with stable performance
Reliable, robust operation under variable ore conditions
Optimised flowsheets that reduce spillage and recirculating load
Energy efficiency that lowers power intensity and supports ESG commitments
Significant reduction in capital cost through compact, low‑head circuit layouts
Faster construction and shorter timelines with reduced site hours
Easier maintenance and safer access and operations with reduced working-at-heights
Relocatable modules with adjusted mine plans
High throughput mineral processing solutions for mining operating that need scale and speed
Integrated, multi-disciplinary delivery for fewer interfaces and faster handover

Compact layouts that reduce cost & complexity

We design and engineer compact, low‑head circuit and plant configurations to reduce structural complexity and working‑at‑height risk.

Primary crushing circuits can be configured with ROM wall heights of less than 12m while achieving and maintaining high throughput of up to 52mtpa.

Shorter structures and optimised plant layouts reduce steel and concrete quantities, reduce power requirements and improve energy efficiency over the asset life.

Evolution Mineral Technology (EMT™)

EMT™ is the Delonix Solutions whole‑of‑system design methodology that underpins our crushing, screening, comminution and conveying solutions.

It brings simulation, interface management and constructability into early design so form and function are developed together as a single operating system.

This approach means access, maintainability and operational safety are embedded directly into the physical configuration of the plant.

EMT™ also supports energy‑efficient layouts that reduce power intensity and help mining operations meet their ESG commitments.

What makes EMT™ different

Throughput at scale

Modular configurations engineered up to 52mtpa while holding operability and maintainability at the centre of the layout

Compact geometry

ROM wall heights below 12m achievable for primary circuits, cutting steel, concrete and working at height risk

Form and function integration

Structural, mechanical, civil, piping, electrical and controls developed together as a single operating system

Energy efficiency built in

Reduced power intensity through optimised flowsheets and conveyor geometry, supporting ESG targets across the asset life

System-level outcomes

Reduced structure height and simplified layouts lower structural complexity and construction footprint while maintaining high throughput capacity.

Flexible delivery models

We support EPCM, EPC, BOO and BOOT delivery models, providing flexibility to suit project objectives and risk appetite.

Early in engagement, we provide indicative layouts and capital cost estimates to provide clarity on scope, schedule and cost with confidence.

Our teams continue through construction support, commissioning and ramp‑up to accelerate the achievement of nameplate capacity.

Explore our process engineering approach for flowsheet design and upstream integration.

Crushing, screening, comminution & conveying capability statement
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Ready to optimise your crushing, comminution, screening and conveying systems?
Start with a rapid concept.

Delonix Solutions understands that you need to establish throughput quickly or de-risk an early study.

We deliver a two‑week rapid configuration and capital cost estimate including layout options, duty definition, CAPEX ranges and energy profile tailored to your site and ore.